:  Apr 25, 2007



. Disconnect the battery ground cable.

. Remove the engine cover.

. Remove the cooling fan shroud.

. Recover the air conditioning (A/C) refrigerant.

. Remove the auxiliary battery tray.

. Remove the accessory drive belt.

.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

. Remove the LH front wheel and tire.

. Remove the fender splash shield lower trim panel.
  Remove the 4 clips.




. Remove the front LH fender splash shield.

. Remove the upper arm and brake line heat shields for access.
  Remove the 3 nuts.
  Remove the 3 bolts.




. Release the charge air cooler inlet pipe.
  Remove the two retaining bolts.
  Remove the retaining nut.




. Disconnect the charge air cooler inlet hose.
  Loosen the clip.




. Disconnect the charge air cooler inlet hose.
  Loosen the clip.




.
  : Immediately cap all refrigerant lines to prevent ingress of dirt and moisture.

  : Care must be taken to avoid damage to the mating surfaces.

Release the A/C low pressure pipe from the compressor.
  Remove and discard the O-ring seal.
  Using a suitable tie strap, secure the A/C low-pressure pipe aside.




. Remove the power steering pump rear fixing bracket retaining bolt.
  Reposition the charge air cooler inlet pipe to gain access to the power steering pump retaining bolt.




.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Lower the vehicle.

.
  : If power steering fluid comes into contact with the paintwork, the affected area must be immediately washed down with cold water.

Disconnect the high pressure line from the power steering gear.
  Remove and discard the O-ring seal.
  Install blanking caps to the exposed ports.
  Allow the fluid to drain into a container.




.
  : If power steering fluid comes into contact with the paintwork, the affected area must be immediately washed down with cold water.

Disconnect the power steering pump supply hose.
  Clamp the power steering pump supply hose to minimise fluid loss.
  Install blanking caps to the exposed ports.




. Remove the power steering pump.
  Remove the 3 power steering pump front retaining bolts.




. Install the power steering pump and bracket.
  Install the 3 power steering pump front bolts and lightly tighten, then back off each bolt a 1/4 turn.

.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise the vehicle.

. Install the power steering pump rear fixing bracket retaining bolt.
  Reposition the charge air cooler inlet pipe to gain access to the power steering pump retaining bolt.
  Tighten the bolt to 25 Nm (18 lb.ft).

.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Lower the vehicle.

. Tighten power steering pump front retaining bolts to 24 Nm (18 lb.ft).

. Connect the power steering supply hose.
  Remove the blanking caps from the ports.
  Remove the hose clamp.

. :
  Lubricate the seals with clean power steering fluid.

Connect the power steering high-pressure pipe union.
  Remove the blanking caps from the ports.
  Install a new O-ring seal.
  Tighten the Torx bolt to 25 Nm (18 lb.ft).
  Remove the container.

.
  : Lubricate the new seals with clean refrigerant oil.

Install the A/C low pressure pipe to the compressor.
  Remove the blanking caps from the ports.
  Install a new O-ring seal.
  Tighten the bolt to 9 Nm (7 lb.ft).

.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise the vehicle.

. Connect the charge air cooler inlet hose.
  Tighten the clips.

. Secure the charge air cooler inlet pipe.
  Install the two retaining bolts.
  Install the retaining nut.
  Tighten to 10 Nm (7 lb.ft).

. Install the upper arm and brake line heat shields.
  Install the 3 bolts.
  Install the 3 nuts.

. Install the fender splash shield lower trim panel.
  Install the 4 clips.

. Install the front LH fender splash shield.

. Install the wheel and tire.

.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Lower the vehicle.

. Install the accessory drive belt.

. Install the auxiliary battery tray.

. Recharge the A/C system

. Install the cooling fan shroud.

. Check and top-up power steering fluid level.

. Install the engine cover.

. Connect the battery ground cable.